The Whirlwind® Mobile Air Classifier is the world’s first and only 100% mobile air classifying plant with integral collapsible conveyors.
The Whirlwind® Mobile Air Classifier effectively removes excess fines from aggregate products bringing materials formerly considered waste materials into specification.
See the Whirlwind Mobile Air Classifier in action.
Sturtevant, Inc. is the leading family-owned manufacturer of material processing equipment including its patented products:
Micronizer® Jet Mill- produces sub-micron sized particles,
Powderizer®- an air-swept impact mill with integral classifier,
Whirlwind® Air Classifier- incorporates a self-contained fan and rejecter blade classification system
Simpactor® and Infestroyer- centrifugal, pin-type impact mills…
and three types of high performance air classifiers that separate fine and coarse particles with precision and accuracy. Learn More!
• Chemical Manufacturing
• Food Processing
• FlyAsh Benefication
• Animal Feed
• Air Pollution control
• Screw Conveyors
• Shaftless Screw Conveyors
• Belt conveyors
• Bucket elevators
• Vertical Screw Conveyors
• Screw Feeders & Live bottoms
• Drag Conveyors
• Heat Transfer Screw Processor
• Pressure Vessels (ASME)
• Slide Gates
KWS is a registered engineering firm, certified to provide engineering services to its customers. KWS provides an extensive pool of highly knowledgeable Engineers specializing in process and structural engineering as well as mechanical conveying equipment. Typical bulk material handling projects include hoppers, bins, silos, control panels and structural supports that interface with our conveying and processing equipment. We regularly interface with other existing or new process equipment and can provide complete systems layouts for your approval.
Contact us to learn more:
Bulk Handling Equipment Co.
330-468-5703 ext 2300
Volumetric and Gravimetric Feeders
Weigh Belt Feeders
Bulk Bag Unloaders
Call 330-468-5703 ext 2300
Feeding & Weighing, Conveying, Air Pollution Control, Classifying, Packaging, Size Reduction, Mixing & Blending, Storage & Discharge, Gates & Valves, Samplers, Broken Bag Detectors, Magnets and Magnetic Separation Equipment
Contact Us: 330-468-5703 ext 2300
Key benefits of PIAB vacuum conveyors:
• Minimal maintenance – no moving parts inside the pump
• Hygienic design and easy to clean
• Closed system with no dust contamination
• Modular program – easy to modify for different requirements
• Whisper Quiet
• ATEX Dust compliant
Configure your conveying solution or contact us: 330-468-5703 ext 2300. We’d be glad to take a look at your process
and make suggestions specific to your needs. PIAB Standard lead times are 4 – 6 weeks.
Piab expands the piPREMIUM vacuum pump line for its vacuum conveyor series – the piFLOW®p. The new larger sizes allow for greater speeds to handle difficult to move powders and granules over a greater distance.
Contact us for more information: 330-468-5703 ext 2300
330-468-5703 ext 2300
Contact us to discuss your process.
Help Get us Started:
• Conveying rate?
• Conveying Distance?
• Feeding from?
• Conveying to?
We can develop a solution with you!
Want to see Joe or Frank? Contact us:
330-468-5703 ext 2300
Also equipment for:
Feeding & Weighing, Air Pollution Control,
Classifying, Packaging, Size Reduction,
Mixing & Blending, Storage & Discharge,
Gates & Valves, Samplers, Broken Bag Detectors, Magnets and Magnetic Separation
Our broad range of industrial mixers, process equipment and industrial blending technologies have found many applications including, but not limited to, the following industries:
Food: Bakery Pre-Mix, Breading, Batters, Seasonings & Spices, Flavors, IQF Vegetables, Cereals / Granola, Croutons, Chili, Beans, Brown Sugar, Chili Peppers, Icing, Soups & Sauces, Dressings, Pork Rinds and Dutching Cocoa Powder
Chemical & Industrial: Colored Grouts & Mortars, Airbag Propellant, Prilled Fertilizer & Herbicides, Aquarium Salts, Solar Grade Silicon, Silica Based Highway Striping, Plastic Resins, Toner, Medical Grade Plastics, Metal Powders, Hazardous Waste Remediation, Detergents, Decissicants, Glass Frit, Pigments, Soaps, Inks & Washes
Pharmaceuticals: Vitamins, Nutraceuticals, Herbs, Minerals, Dentifrice, NASID’s, Antacids
Other: Animal Feed, Pet Food
OptimaBlend™ Fluidizing Paddle Blenders offer the newest mixing technology offered by American Process Systems. The new OptimaBlend™ is designed to provide extremely rapid high speed mixing while also providing the finest product dispersion regardless of ingredients’ particle size distribution and bulk densities. Mixing cycles less than one minute are common.
Available with a wide assortment of optional features, the OptimaBlend™ series is the logical choice for tailored – state of the art mixing solutions.
The unique Paddle/Ribbon Triple Action Agitator insures rapid, homogeneous blending of even the most difficult blending applications. Providing less shear than our industry renown Ribbon Blender agitator, the Paddle/Ribbon Agitator is the perfect choice for applications including pastes, friable particulates, and when greater range of full volumes may be required.
Application expertise along with engineering and manufacturing flexibility allows us to truly offer tailored mixing solutions for a great many mixing and blending applications.
read more about paddle ribbon blenders
• Plow Blenders
• Elevation Stations
• Fluidized Zone Mixers
• Bag Dump Workstations
• Paddle Blenders & Ribbon Blenders
• Pneumatic Bag Compactors
CONTACT US TO ANSWER QUESTIONS OR TO ARRANGE A SITE VISIT
Call Now: 1-330-468-5703 ext 2300
Feeding & Weighing, Conveying, Air Pollution Control, Classifying, Packaging, Size Reduction,
Mixing & Blending, Storage & Discharge,
Gates & Valves, Samplers,
Broken Bag Detectors,
Magnets and Magnetic Separation
Contact Us Today! 330-468-5703 ext 2300
Taylor Products- IBC2000 Bulk Bag Unloader
Equipment for Unloading:
Trucks, Railcards, IBC’s, 50# Bags
Piab’s Vacuum Conveying Equipment
(Dilute, Dense and Eco-Phase) and Mechanical Conveying
Tecweigh’s Volumetric/Gravimetric/Weighbelt Feeders
Sturtevant’s Size Reduction Equipment
Micronizer Jet Mill,
Powderizer Air Classifiying Mills,
Simpactor Pin Mills,
Hammermills, Crushers, Grinders
Smoot’s Filter Receivers
Magnetic Products, Inc. (MPI), is excited to announce its new line of Hi-G Drawer Magnet Units (DMUs)! The Hi-G is a line of specially selected products that have been enhanced to provide:
Hi-Gauss- Superior magnet material with superior design in magnet circuitry
Hi-Grab- Powerful reach-out to grab tramp metal out of any product flow
Hi-Gravity- Superior attraction to hold onto tramp metals
Hi-Guard- Protection for process equipment to keep lines running optimally
MPI’s DMU Hi-G self-cleaning drawer magnets are ideally suited to capture small ferrous contaminants, such as wire, metal shavings and metal wear. These drawer magnets have a variety of applications and function exceptionally well in removing tramp metal from dry powder or granular free-flowing product streams in gravity-fed vertical chutes.
Several Hi-G improvements have been made to the DMU line from advanced computer modelled magnetic tube circuitry, to the reinforced loop style grounding strap to eliminate accidental disconnect from the unit. The DMU Hi-G features staggered rows of 50 MGO magnetic tubes to prevent bridging or choking of the product stream. This also maximizes magnetic filtration as the product flows through the housing. The DMU Hi-G line also features enhanced tube stripper seals for easy and thorough tramp metal removal and cleaning from magnet material.
The DMU Hi-G also benefits from a unique captured FDA approved gasket, designed to prevent product escaping from the flow. The captured design means that the gasket will not become damaged during normal operation, increasing the life span and ensuring the gasket does not, in itself, become a source of contamination.
MPI’s DMU Hi-G line comes in quick-clean and self-cleaning models. Self-cleaning models are pneumatically operated. There are several standard options and a variety of customizable features to build the perfect DMU Hi-G for any application. For more information on the DMU Hi-G visit www.mpimagnet.com.
About Magnetic Products, Inc.:
Magnetic Products Inc. (MPI), is based in southeastern Michigan. It is a worldwide provider of both magnetic and non-magnetic material handling solutions. MPI leads the industry by continuously engineering inventive magnetic equipment and advancing customer education, though significant investments in research and development and proactive product training. For 30 years, MPI has implemented a business model that combines technologically superior equipment with industry-leading customer service. MPI interacts closely with its customers and expands its offerings to meet the changes of a dynamic and ever changing marketplace.
For further information, visit www.mpimagnet.com.
Equipment Highlighted in Flow Diagram
Bulk Storage Silo
Truck Rail Off Loading
Intermediate Storage Bins
Bulk Screw Conveyor
Critical Additive Hopper
Fluid Bed Dryer
Catalyst Mix Tank
Extruder & Pelletizer
Control Room/Clean Room
Free-flow Cylinder Magnets (top) and Mini Free-flow Cylinder Magnets (bottom)
Cylinder Magnets capture both large and small tramp metal from high-volume, abrasive, vertical gravity-fed product steams.
Magnetic Rotary Feeder (top) and Abrasion Resistant Plate Feeder (bottom)
Plate Magnets keep product and equipment free from metal fines and tramp metals. Available in ceramic, rare earth or hybrid, and found in gravity-fed angled chutes which convey low to high product steams. Used in conjunction with:
Hammermills · Airlocks · Screeners · Screw & Draw Conveyors ·
Sifters · Roller Mills · Bucket Elevators · Pumps
Drawer Magnet and Housing (top) and Round Spout Drawer Magnets (bottom)
Drawer magnets remove small-to-medium sized ferrous tramp metal contaminants from dry, granular free-flowing product streams in gravity-fed vertical chutes. Six standard designs to meet your specifications and budget requirements.
330-468-5703 ext 2300
Feeding & Weighing, Conveying, Air Pollution Control, Classifying, Packaging, Size Reduction, Mixing & Blending, Storage & Discharge, Gates & Valves, Samplers, Broken Bag Detectors,
Metal Detection and Magnetic Separation
Sturtevant Inc. is a family-owned manufacturer of material processing equipment including crushers, fine grinders and air classifiers. Since 1883, the company has provided processing solutions to the chemical, pharmaceutical, food and mineral powder processing industries worldwide.
SIMPACTOR® 6C-30 FGD DRY SORBENT PIN MILL
Interchangeable Rotors for Trona and Sodium Bicarbonate
Specifically designed for the rigors of dry sorbent processing, the NEW Sturtevant Simpactor 6C- 30 FGD is easily convertible for the unique properties of Trona and Sodium Bicarbonate.
Dry Sorbent Injection Systems have proven to be highly effective at reducing SOx emissions in small to mid-size coal fired power plants in comparison to wet systems. Dry Systems equipped with a pulverizer, such as the Sturtevant Simpactor 6C-30 FGD, typically cost less to operate because they use up to 30% less sorbent; benefitting from a corresponding reduction in disposal costs. The process is also preferable to existing wet systems due to the elimination of environmentally hazardous and costly settling ponds..
Sturtevant air classifiers balance the physical principles of centrifugal force, drag force and gravity to generate a high-precision method of classifying particles according to size or density. For dry materials of 100 mesh and smaller, air classification provides the most effective and efficient means for separating a product from a feed stream for dedusting, or for increasing productivity when used in conjunction with grinding equipment. All three Sturtevant air classifiers offer durable construction, as well as time- and energy-saving advantages.
Micronizer® Jet Mill
The Sturtevant Micronizer® is a jet mill (fluid energy mill) employing compressed air or gas to produce particles less than one micron. Inside the Micronizer, precisely aligned jets create a vortex. Material is fed into this vortex along an engineered tangent circle and accelerates.
High-speed rotation subjects the material to particle-on-particle impact, creating increasingly smaller fines. While centrifugal force drives large particles toward the perimeter, fine particles move toward the center where they exit through the vortex finder
Powderizer® Air Classifying Mill
The Sturtevant Powderizer® is a “classifying impact mill” capable of reducing powders down to 5 microns. It is fast becoming the workhorse in particle size reduction applications due to its combination of impact milling and air classification technologies in a single unit. The Powderizer’s flexibility of operation allows it to easily process a multitude of product categories requiring efficient and economical particle size reduction for a broad range of industries including chemical, food, minerals and others.
read more about Sturtevant Powderizer
Sample Testing and Evaluation Procedures
Sturtevant maintains a Customer Test Center where customers may have their material processed through pilot scale equipment. Customers are welcomed and encouraged to be present to observe the processing.
Sturtevant testing is done on a scheduled basis. To arrange for a mutually convenient time, please contact the Sales Department at 1-800-992-0209. Prior to scheduling a test, the following information is needed:
-Completed MSDS (Material Safety Data Sheet)
-Sturtevant Information Request Form
-Approval from Sturtevant’s Safety Committee with a MATERIAL AUTHORIZATION NUMBER to ensure safe handling and processing of your material
-Purchase order to cover the estimated cost of the test
PLEASE DO NOT SEND ANY MATERIAL PRIOR TO ACCEPTANCE.
Read more about it!
CONTACT US FOR MORE INFORMATION
BULK HANDLING EQUIPMENT CO
330-468-5703 ext 2300
PEBCO® , a recognized leader in designing and manufacturing customized material handling equipment for the dry, bulk solids industry. Products include ruggedly built gates, valves, diverters, feeders, loading spouts and chutes.
Single Blade Diverter
PEBCO® Single Blade Diverter is ideal for diverting gravity flow of materials when it is not critical to have complete sealing between the legs or where cutting through a standing column of material is not required. Read more!
-Zero leakage to the closed leg when applied in gravity flow applications
-Zero leakage is attained without the use of elastomer seals. Greatly minimizing maintenance requirement.
-No Cross-Contamination due to the elimination of pockets, crevices, and ledges in the product flow surfaces
-Balanced Basket design for lower actuating force requirements. Read more!
DOUBLE BLADE DIVERTER
PEBCO® Double Blade Diverter is ideal for diverting gravity flow of materials when it is not critical to have complete sealing between the legs or where cutting through a standing column of material is not required. Read more!
The PEBCO® Bucket Diverter is utilized for splitting product flow or diverting metal cut of the process stream after a metal detector has identified the material. Read more!
POWDER GATE TWO WAY DIVERTER ROLLING BLADE
-Assure no material leakage between legs
-Cut through a standing column of material
-Provide a complete shutoff of both legs
-Regulate flow between two legs