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SCHENCK/ACCURATE
Test Center
Bulk
Material Testing
- Try before you buy
Schenck AccuRate uses a full service test lab staffed by experienced
material handling specialists, Schenck AccuRate customers have an opportunity
to witness a live material test involving their own material and the
equipment under consideration. Videos are supplied to customers who
are unable to attend a material test.
Testing benefits Schenck AccuRate as well as their customers. That's
why in all but a few special cases, our "Test Center" provides
testing services free of charge. A day or two of time invested in the
test lab enables equipment configurations and performance to be confirmed,
starts the training process, and noticeably shortens commissioning and
start-up times. Note: In-plant product material testing can also be
arranged. Contact the Schenck AccuRate Sales Department or your local
Schenck AccuRate Sales Representative for details.
The
Testing Process
Since the testing methods can be as important as the results themselves,
Schenck AccuRate has developed a process that uses analytical tests
and actual equipment - specific performance tests to select the optimum
solution for each application. Starting with the use of a Jenike &
Johanson Shear Tester, a battery of tests can be run to determine compressibility
(bulk density as a function of pressure), particle size distribution,
angle of repose, angle of slope, moisture content, proper hopper wall
angle for mass flow, and minimum hopper outlet diameter. This information
is then used to select the proper equipment configuration or verify
selections made previously.
Once an equipment configuration has been selected, another set of tests
are run to verify operating performance. For example, for applications
involving feeders, (30) separate one-minute feed samples are taken automatically
using laptop computers linked to check scales. The data points are then
used to calculate the mean, standard deviation, and feed rate accuracies
vs. set point at 1 and 2 Sigma levels. Adjustments are made to the equipment
setup and the test is repeated as required until optimum performance
has been reached. At that point, hard-copy test reports and performance
graphs are prepared and carefully explained to each customer at the
conclusion of the testing session.
Best of all, in addition to the equipment warranty, lab testing enables
Schenck AccuRate to offer its customers an application-specific performance
guarantee.
Equipment
Capabilities
The Schenck AccuRate Test Center has been equipped with a full compliment
of Schenck AccuRate volumetric and gravimetric MECHATRON® Feeders,
SolidsFlow® Louvered Vibratory Feeders as well as a SacMaster® Bulk
Bag Discharging System and a DEA Weighfeeder. Volumetric feeder controls,
DISOMAT® Batch Controllers, DISOCONT® Continuous LIW Controllers,
and the DG-2000™ Group Manager are also present in order to give our
customers the most true-to-plant operational scenarios possible.
STURTEVANT
Sample Testing and Evaluation Services
Sturtevant maintains a Customer
Test Center where customers may have their material processed through
pilot scale equipment. For a nominal charge, our experienced technicians
will produce confidential results, which can be used to confirm equipment
selection and sizing. theywelcome and encourage our customers to be
present to observe the processing.
Sturtevant testing is done
on a scheduled basis. To arrange for a mutually convenient time, please
contact our Sales Department at 1-800-992-0209. Prior to scheduling
a test, the following information is needed:
- Completed MSDS
(Material Safety Data Sheet)
- Sturtevant's Information
Request form
- Approval from Sturtevant's
Safety Committee with a MATERIAL AUTHORIZATION NUMBER to ensure safe
handling and processing of your material
- Purchase order to
cover the estimated cost of the test
*PLEASE DO NOT SEND ANY MATERIALS PRIOR TO ACCEPTANCE
SMOOT CO.
Test Lab
MAGNUM SYSTEMS
Test Lab
PATTERSON-KELLEY
Customer Test Lab
Patterson-Kelley takes pride
in contributing to the success of their customers. One way they have
accomplished this is by partnering with academia and with the companies
in the processing industry to research new processes, techniques, and
equipment. As a result, they have developed new products that offer
economic advantages, as well as improvements to existing products and
processes. They will continue to provide this opportunity within the
industries that they serve.
Research
Partnerships
PK’s dedicated research staff
is led by a Ph.D. and professional engineer, assisted by trained and
experienced technicians. You can partner with them in confidence, knowing
that you are working with the best in the industry. Contact
Patterson-Kelley to request information on partnering with PK for
research.
PK
University
R&D at PK is not limited
strictly to research partnerships, it also includes their own in-house
development of new product offerings and upgrades to help them stay
abreast of the changing conditions of the industries served. Close interactions
with customers play an important role in Patterson-Kelley’s understanding
of the changes and new directions industries are undergoing so that
they can focus on the development of new products and services to provide
effective solutions to meet those challenges.
PK
Customer Test Lab
Patterson-Kelley’s
R&D/Customer Test Lab is available to their customers to develop
new processes or experiment with existing processes in new formats.
Operated by Thomas S. Chirkot, Ph.D., P.E. P-K’s lab is available
to help you discover new methods for your processing challenges. To
date, over 9,000 successful tests have been performed in the lab, many
providing new methods of processing, all providing economical solutions
for our valued customers.
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